Numerically Controlled Four Roll Planetary Axis

Working Principle

WORK PIECE SQUARING AND BOTTOM ROLL UP FOR CLAMPING

WORK PIECE CENTERING TO LEADING EDGE

LEADING EDGE PRE BENDING

WORK PIECE SQUARING AND BOTTOM ROLL UP FOR CLAMPING

WORK PIECE CENTERING TO LEADING EDGE

LEADING EDGE PRE BENDING

ROLLING STARTS

ROLLING IN PROGRESS

ROLLING COMPLETE

Sr. No	Particular	Remark
	MODEL CODE	4 R PANC
1	PRE BENDING	YES
2	ROLLING/BENDING	YES
3	MAX ROLL WIDTH	4000 MM
4	MINIMUM THICKNESS	1 MM
5	MAX. THICKNESS	80 MM
6	PRODUCTION RATE	UP TO 2 PCS/MIN
7	SIDE ROLL UP DOWN FOR RADIUS FORMING	BY HYDRAULIC CYLINDER
8	SIDE ROLL ROTATION	BY HYDRAULIC MOTOR
9	ROLL POSITION INDICATOR	PLC & HMI
10	ALL FUNCTIONS ACTUATION	PUSH BUTTON

Numerically Controlled Four Roll Planetary Axis - (Model No. 4R ---- PANC)

The pre bending / edge bending and rolling can be performed in the same machine.

Advantages :

The machine can be operated remotely from all around.
Since this being a four roll machine the un-bend flat is minimum and smallest possible diameter is much tighter compared to 3 roll machine.
Since all roll movement and roll rotation is through hydraulic actuator, only one person is required for operating the machine without efforts.
Since all rolls are mounted in roller bearings the electrical consumption is less by 50% compared to conventional pyramid type machine.
Most advanced hydraulic circuit using latest technology electro hydraulics to achieve great roll parallel of within 0.2 mm.

Special Features

The machine frame is fabricated from all tested steel plate material. A Die Penetration test is carried out on all weld joints to ensure sound weld quality This frame is subjected to stress relieving, sand blasting and epoxy primer painted for corrosion free long lasting machine life.( Primer paint 160 DFT) The complete body frame is machined in CNC machine to achieve built

A movable control desk is conveniently located on machine. The main panel start / stop buttons and roll rotation fucntion (Reverse / forward) is provided on the same. The Top roll left side position and right side position are indicated separately by four digital meters

A specially designed & built mechanism allows drop end frame to tilt down in horizontal position without much efforts (one person can perform job). No need to dismantle frame from main body like in conventional machine. The top roll can be tilted to great degree of inclination making it most convenient and ease to remove rolled shells without any difficulty

All our machine rolls are mounted in heavy duty roller bearings. Each roller is fitted with two bearing per side (four bearing per roller)

A dual cone bending device can be provided as shown. The attachment provided between bottom rolls is suitable for narrow cone diameter. The attachment to be fitted on a main frame is suitable for cone having wide angle.

An extended rolls can be provided for mounting dies to roll different sections like angle, channel, beam, pipe or flat etc.

Tilt able top roll makes it more convenient to remove rolled shell with ease

Standard Featues

All rolls manufactured from alloy steel material
Both the top and bottom rolls are positively driven by inline mounted planetary gear box and hydraulic motor.
Possible to place side roll in inclined position for conical rolling

Optional Featues

A special alloy steel material for Hardened rolls. Hardness up to 52-60 RC.
All 3 rolls (top and side rolls) / all 4 rolls (top, bottom and side rolls) are positively driven.
A seprate cone bending attachment can be provided for narrow diameter cone forming.
Provision for section rolling
Section bending dies
Overhead support
Lateral support
Auto plate squaring reference stopper
Tilt able top roll
Automatic roll speed compensation

Working Principle

Numerically Controlled Four Roll Planetary Axis - (Model No. 4R ---- PANC)

Advantages :

Special Features

Standard Featues

Optional Featues

Have you any question or need any help for work consultation

About Us

Quick Links

Address

Map